Increase Your Plant’s Operational Efficiency with AI-Powered
Video Analytics

Discover how Pacefactory’s AI video analytics uncovered hidden inefficiencies, improving OEE by 3.5% on a single laser cell—and learn how these benefits multiply across your entire plant.

Apply Now for a Free Sample Analysis

Traditional Methods Miss Hidden Inefficiencies – We Don’t

The limitations of current methods for tracking operational efficiency:

  • Manual Oversight is Limited

    A person’s view is confined to eye level and a few hours at most, missing patterns that emerge over time or from different perspectives.

  • Lacks Real-Time Insight

    Traditional systems don’t track workflows continuously, allowing bottlenecks and inefficiencies to go undetected.

  • Easily Missed Details

    Human monitoring is prone to distraction. Traditional oversight can miss subtle but costly inefficiencies without video replay or analysis.

  • No Accurate Tracking of Events

    Without AI-driven analytics, it’s impossible to precisely measure how often and how long events occur, leaving critical gaps in efficiency data.

Operator tasks like manual welding are not captured in traditional systems. This can lead to major oversights in achieving operational excellence.
Operator tasks like manual welding are not captured in traditional systems. This can lead to major oversights in achieving operational excellence.

AI-Powered Video Analytics –
A Smarter Way to Optimize Operations

  • Real-Time Monitoring

    Automatically detect inefficiencies in production and standard
work deviations.

  • AI-Based Insights

    Reveal hidden downtime, bottlenecks, and
performance gaps.

  • Improved OEE

    Boost operational efficiency and profitability by identifying
    problems early.

  • No New Hardware Needed

    Works with existing camera infrastructure—just plug in
    the software.

How Magna's Karmax Plant Increased OEE by 3.5%

Challange

  • Karmax's traditional systems failed to detect subtle inefficiencies caused by non-standard operator tasks.

  • Manual oversight lacked visibility into key worker behaviors that deviated from standard processes.

  • Hidden causes of downtime were missed, Limiting improvement opportunities in operational efficiency.

Solution

  • Pacefactory’s AI video analytics uncovered inefficiencies in real time, like non-standard task handling.

  • The platform offered detailed visibility into operator behavior, enabling management to identify and resolve workflow disruptions by addressing inefficiencies.

  • Karmax was able to eliminate 1 full overtime shift per week as result of these improvements

Before
After

Transforming One Line at a Time,
Scaling to Plant-Wide Impact

When we talk about OEE, we’re focusing on measurable improvement in a specific production cell. In this case, Karmax was able to improve the OEE of this cell, raising it from 83.5% to 87%.


Imagine scaling this across all cells in your plant. As each line becomes more efficient, the cumulative benefits—including reduced downtime, higher throughput, and improved safety—compound. These gains drive larger operational efficiency improvements, transforming your entire manufacturing operation.


The story at Karmax is just the start. See how these results translate to your plant with a free AI video analysis tailored to your facility.

Unlock the Full Case Study

"The inefficiencies that Karmax faced were not visible through traditional methods like time and motion studies or machine data because these systems are designed to track surface-level metrics and obvious operational disruptions. Small issues, such as operators performing non-standard tasks or minor workflow delays, often go unnoticed because they blend into routine activities.

Every day at automotive plants like Karmax, hundreds of inefficiencies similar to these occur, but they remain undetected due to their subtle nature and lack of direct impact on the machines themselves. Video analytics is the only way to accurately capture these problems because it allows for real-time monitoring of operator behavior and workflow patterns without adding sensors to people.

With AI-powered video insights, not only can these inefficiencies be identified, but their resolution can also be validated, ensuring that corrective actions lead to sustainable improvements in operational efficiency."

Sean Clare, Pacefactory

Trusted by Leading Automotive Manufacturers

After 3+ years with Pacefactory, we've spent less time measuring problems and more time solving them. Their AI video insights have significantly improved our operational efficiency—far beyond what machine data alone could do.

James photo

James Khuu

Manager, Operational Excellence Cosma

Honda logoMagna logoToyota logoDenso logo

How to Get Started with Pacefactory

Step 1

Apply for a Free Sample Analysis.

Step 2

Upload footage of your facility’s production floor.

Step 3

Receive custom AI-driven insights showing where you’re losing efficiency.

Step 4

Schedule a consultation with our team to discuss your results and how we can help you improve.

Imagine your day with Pacefactory

  • AI-Driven Insights

  • Visual Analytics Dashboard

  • Integrates with Existing Infrastructure

  • Custom Reporting

Ghosting Technology: Privacy-Driven AI Insights

Pacefactory’s patented solution anonymizes individual identities to ensure your team’s privacy, so you can focus on productivity.

Patented logo

Pacefactory holds the patent on Ghosting Technology, underscoring our leadership in privacy-conscious AI solutions. This exclusive tool offers flexible settings to adjust the degree of ghosting, providing the ideal balance between transparency and respect for privacy, tailored to your facility’s unique needs.

Pacefactory’s Ghosting Technology anonymizes individuals in the video feed, keeping the focus on workflow insights without compromising employee privacy.

Why Choose Ghosting Technology?

  • Protects individual privacy while retaining operational insights.

  • Flexible settings to adapt ghosting levels for specific needs.

  • Prevents invasive monitoring and encourages a privacy-first environment.

  • Focuses analysis on workflow patterns, not individual actions.

Ready to Uncover Hidden Inefficiencies?

Submit your facility’s footage, and we’ll show you how to optimize operational efficiency.

Apply Now for a Free Sample Analysis